Shandong Junma Intelligent Interconnected Lighting Design Project Case Sharing
In the operation process of high-end information factories, managers have a deeper understanding of lighting: the selection of lighting design solutions and lighting equipment directly affects a series of key issues such as the safety, efficiency and energy consumption index of the factory.
In the past period of time, the field of intelligence has also attracted much attention in China. In 2012, the Junma Group Gigafactory No. 1, a private enterprise in Shandong that integrates petroleum equipment manufacturing, trade and engineering, started construction. The company uses a "zero product defect" fully automated production line as its construction standard, and realizes the connection and interaction between workstations through an information management and control system. It has a high demand for modern information production models and MES management, and of course has a strong desire for informatization of lighting systems.
Philips Lighting Intelligent Interconnect System, which is also good at managing information platforms, naturally became the best choice for Junma. At the end of 2013, the Philips lighting team began to help Junma Group's No. 1 Super Factory optimize the original lighting design. A safe, energy-saving and efficient solution came into being - LED high-bay lamps GreenPerformHigh Bay Coupled with the Philips Dynalite intelligent interconnection system, it can not only realize motion sensing and light sensing control, but also realize real-time monitoring of terminals, and implement it through the DALI protocol to respond to the Junma Group's expectations for complete information management, making its production costs and production management fully safe, energy-saving and efficient.
Super safe: the all-round lighting manager of the super factory
This factory called the "super factory" covers an area of about 20,000 square meters, with an internal space height of 20 meters and a dense steel structure.
Gigafactory No. 1 is positioned as the final processing and assembly site and has a lot of traffic. If the lighting is not ideal and produces shadows or other deviations, it will cause great hidden dangers to safe production.
Therefore, the selection of the lighting system and the control of the lighting system must be treated strictly: even at a height of 20 meters, Philips GreenPerform high-bay lighting fixtures will reasonably project the required light onto the countertop and the ground; as for light shadows and blind spots, the auxiliary lighting fixtures on the side columns, which are 8 meters above the ground, are responsible for this; Philips GreenPerform high-bay lighting fixtures will It maintains a very good working condition for 50,000 hours. After that, when its brightness gradually reaches more than 30%, the Philips Dynalite intelligent interconnected lighting system will remind the controller to consider replacement to ensure the smooth and continuous production chain and avoid work interruption, employee eye fatigue leading to product failure or even major accidents.
Energy saving and simultaneous efficiency: new LED lamps reduce energy consumption by more than 60%
It’s time to look at industrial lighting with a new eye. The change in design ideas can bring about a significant reduction in cost and energy consumption. In this plan, the Philips lighting team upgraded the 400W traditional metal halide lamp solution to a 140W LED lighting solution. The number of lamps was reduced from 492 sets to 425 sets, achieving an energy saving of more than 60%.
From Philips GreenPerform high-bay lamps, we can clearly feel: compared with traditional lamps, the structure design of Philips GreenPerform high-bay lamps is very exquisite, using lenses to distribute light instead of relying on Reflection; its light output rate is 98%~99%, which is much higher than the average data of 60%~80% of traditional lamps; the lightweight shape of Philips GreenPerform high-bay lamps that abandons the large cover is not easy to accumulate dust and can effectively dissipate heat through convection.
In addition, the light with a color rendering of more than 85, stable illumination and no flicker will be used through the intelligent interconnection system to reasonably allow different lights to appear in different work areas, making employees more positive and stable, less prone to fatigue and irritability, reducing errors and effectively improving work efficiency; and the "zero error" control mechanism of the intelligent interconnection system will help to smoothly accelerate information-based production management, and the overall efficiency will undoubtedly be improved again.
Based on intelligent system: further energy saving of "10-30% + large unexpected expenses"
Obviously, through the Junma case, it can be seen that the Philips intelligent interconnection system can help managers directly reduce energy and personnel costs. As time goes by, the intelligent interconnection system will increasingly begin to show its effectiveness. In different lighting areas and different working conditions, it will save an average of 10-30% of energy consumption for users on the basis of more than 60% energy saving brought by LED lighting solutions, achieving a set of solutions and double energy saving.
It can be seen that Philips smart interconnected lighting is no longer a lighting system with a single output. Driven by the general trend of intelligence and interaction, Philips is trying to help "super factory" customers build a complete lighting ecosystem: it can collect external changes and communicate them to the central server to make adjustments. It is like the "most powerful brain", constantly analyzing the intensity of sunlight at different times, whether people are walking in different areas, and other actual conditions, comprehensively judging and adjusting the illumination of lights in different locations, reflecting energy consumption, and reflecting the service life of equipment.
In fact, this has formed a virtuous cycle: Compared with the general LED lighting solution, the Philips intelligent interconnected system lighting solution will increase the initial investment. However, it is worth thinking about and calculating carefully: in addition to helping the industrial field to save energy comprehensively and assisting production safety and efficiency, the monitoring mechanism of the system will occur when the lamp fails early. Alert, users do not need to worry about unexpected emergencies, such as temporary shutdowns, production shutdowns, waiting for professionals to arrive and work at high altitudes - employees who receive the Philips smart interconnection system can make judgments and decisions in advance, quietly saving large amounts of labor expenses and immeasurable unexpected risk losses, and thus enjoy the satisfactory economic returns brought by the Philips smart interconnection system.
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